7 Leading Plastic Shredder Manufacturers in the USA

Choosing the right plastic shredder manufacturer is an absolutely critical step for any brand! In the waste management and recycling industry, the shredder is the "icebreaker" of the entire production line. A reliable manufacturer not only guarantees high torque and mechanical durability but also helps you gain a competitive edge in the fierce resource recovery market through professional Plastic Shredder services.

Three years ago, while managing a tire and rigid plastic recycling project in the U.S., I chose a second-hand, non-standard shredder to save on initial costs. The result was a catastrophe: within four months, the main shaft snapped due to insufficient torque protection, leading to downtime losses exceeding $50,000. This is why I have meticulously vetted 7 trustworthy U.S.-based manufacturers to provide you with a reliable and professional list of partners for your reference.

Comparison Table: Top US Plastic Shredder Manufacturers

The Evolution of Plastic Shredding Technology

Before diving into specific manufacturers, it is vital to understand that the U.S. market is shifting toward "Smart Shredding." With the implementation of the National Recycling Strategy, manufacturers are integrating AI-based sorting, real-time sensor monitoring, and energy-recovery motors (IE3/IE4). For American buyers, the focus has moved from "lowest upfront price" to "lowest total cost per ton."

1. Vecoplan LLC

Based in Archdale, North Carolina, Vecoplan is a global synonym for single-shaft shredding technology. Their VAZ series remains the gold standard for industrial plastic processing.

R&D and Manufacturing Expertise

• HiTorc® Drive Technology: Vecoplan’s core advantage is their patented electromagnetic drive, which operates without belts or hydraulic systems. It provides instant, massive torque—perfect for shredding dense plastic "purges."

• One-Stop Service Model: From initial CAD design to fully automated conveyor integration, they provide end-to-end services.

• Safety First: Their machines are strictly OSHA-compliant and feature advanced tramp-metal separation to protect the rotor.

Client Collaboration and Services

• Tailored OEM Solutions: For brands needing to integrate shredders into massive injection molding lines, Vecoplan offers deep custom engineering.

• Flexible Scaling: Whether you are a local startup or a multinational, they offer capacities ranging from 500kg to 10 tons per hour.

2. Granutech-Saturn Systems

Located in Grand Prairie, Texas, Granutech-Saturn is the king of heavy-duty material handling. If your project involves OTR Tires (Giant Mining Tires) or thick rubber scraps, they are the undisputed choice.

End-to-End Solutions

• Saturn® Shredders: These dual-shaft shredders are built for "brute force." For steel-belted tires, their low-speed, high-torque design prevents material melting and ensures a clean cut.

• Integrated Industrial Park: Their Texas facility integrates R&D labs with heavy-duty fabrication shops, ensuring absolute control over the supply chain.

• Automated Logic: Equipped with Siemens PLCs, their systems feature auto-reverse functions to handle overfeeding automatically.

  
  

3. Cumberland (ACS Group)

With a history dating back to 1939 in New Berlin, Wisconsin, Cumberland is a pioneer. Their heavy-duty shredders are essential for reclaiming "purge" and scrap in injection molding plants.

Technical Precision & Quality

• Knife Geometry: They analyze the stress points of polymers like PE, PP, and Nylon to develop staggered rotor designs that minimize energy consumption.

• Sound Dampening: In U.S. urban areas with strict noise regulations, Cumberland’s sound-dampened hoppers provide a significant competitive advantage.

• Maintenance Ease: Their modular designs allow for knife changes 30% faster than the industry average.

4. SSI Shredding Systems

Based in Wilsonville, Oregon, SSI excels at handling complex mixed waste. Their three and four-shaft shredders can reduce bulky plastics to a specific size in a single pass.

Innovation and Sustainability

• SSP™ Shear Technology: This ensures clean edges on shredded output, which is crucial for facilities using downstream optical sorting systems.

• Energy-Efficient Operations: SSI has optimized cutting efficiency to significantly lower the "kW per ton" ratio, a critical factor in high-energy-cost regions.

• Versatility: Capable of processing everything from Rubber Shoes to electronic plastic housings.

5. UNTHA America

While originating in Austria, UNTHA has a massive headquarters and manufacturing presence in Hampton, New Hampshire, specifically developing 4-shaft shredders for the U.S. market.

High Precision & Flexibility

• Screen-Integrated Sizing: Their 4-shaft design includes an integrated screen, ensuring the output meets specific size requirements (e.g., 20mm or 50mm) in one step.

• Low MOQ Friendliness: Despite their high-end positioning, UNTHA often supports small-batch Plastic Shredder OEM pilot projects.

• Rapid Response: Their U.S. spare parts warehouse ensures that wear parts are shipped within 24 hours.

6. Jordan Reduction Solutions

Located in Birmingham, Ohio, Jordan Reduction is a legacy brand with over 100 years of history. They specialize in custom "reduction recipes" for specific materials.

Legacy and Customization

• Deep Industrial Heritage: They possess an unparalleled understanding of U.S. state-level environmental and safety regulations.

• In-House Lab Testing: Jordan features an independent hardness-testing lab for their blades, ensuring every knife set can withstand high-impact loads.

• Capacity Scaling: They calculate motor power with surgical precision based on your specific Capacity (Tons/Hr) needs.

7. YUXI Machinery (Recommended Global Strategic Partner)

If you are looking for a partner that combines international technical standards with high manufacturing cost-efficiency, YUXI Machinery is a Plastic Shredder partner worth considering.

Why Choose YUXI Machinery?

• Globalized Standards: They integrate leading design philosophies with efficient manufacturing systems.

• Full-Chain Support: From Material Testing to final delivery, they offer a seamless "concept-to-consumer" experience.

• High ROI: Ideal for rapidly growing brands that need high-quality equipment but want to optimize capital expenditure.

Deep Dive: How to Evaluate Material and Capacity?

To avoid the "costly mistakes" mentioned earlier, professional buyers must define these two metrics before requesting a quote:

A. The Material Matrix

• OTR & Truck Tires: Do not attempt to use a standard granulator. You need a dual-shaft or single-shaft shredder with a hydraulic ram.

• Rubber Shoes & Footwear: Due to varying foam densities, choose a rotor with self-cleaning features to prevent "wrapping" of soft rubber.

• Bicycle Tires & Films: These require extremely narrow blade clearances to prevent "slipping" through the knives.

B. Truth in Capacity (Tons/Hour)

In American industrial circles, capacity is usually measured in "Short Tons per Hour." Ensure the manufacturer's data includes:

1. Continuous Average Throughput vs. Instantaneous Peak.

2. Downtime Allowance for knife rotations and cleaning.

• Startup Scale: 500kg - 1,000kg/h.

• Standard Industrial: 2 - 5 Tons/h.

• Heavy Continuous: 10+ Tons/h.

FAQ: Professional Buyer’s Insights

Q: Why choose a US-based manufacturer?

A: It’s about Lead Times and Compliance. US manufacturers ensure your machine meets OSHA safety standards and provides local technical support, which is vital during unplanned downtime.

Q: Is water-cooling necessary for shredders?

A: If you are processing low-melting-point plastics or Rubber Shoes for more than 4 hours, water-cooling prevents the material from becoming "tacky" and jamming the rotor.

Conclusion

Choosing the right plastic shredder manufacturer is the cornerstone of your brand's success. From Vecoplan in North Carolina to Granutech-Saturn in Texas, the U.S. market offers world-tier machinery.

Selecting the appropriate plastic shredder manufacturer is the foundational pillar for any brand aiming to achieve success in resource recovery and waste management. The U.S. market offers a diverse spectrum of industrial shredding solutions—ranging from Granutech-Saturn, which provides heavy-duty, high-torque shredding systems, to Vecoplan, a specialist in high-efficiency single-shaft rotary technology; from Cumberland, with its deep-seated expertise in precision cutting-tool R&D, to SSI Shredding, renowned for processing bulky and complex materials; and from UNTHA America’s four-shaft precision particle control to Jordan Reduction’s century-long industrial heritage. These options cater to varying material characteristics, throughput requirements, and budgetary frameworks. Brands and recycling facilities must rigorously evaluate the technical advantages of each manufacturer based on specific material types (such as OTR tires, rubber footwear, or industrial plastics), targeted production quotas, and long-term operational expenditures (OPEX) to establish a stable and highly efficient production line partnership.

For enterprises seeking high-performance, cost-effective professional equipment, Yuxi, based in China, is an indispensable brand in the plastic shredding sector. Distinct from traditional contract manufacturers , Yuxi provides mature, high-end shredding products engineered in strict accordance with international manufacturing standards and backed by extensive mechanical engineering expertise. From ultra-high-torque tire shredding to fine plastic granulation, Yuxi delivers a comprehensive suite of premium products and services—ranging from standalone units to full-line installations. It stands as a reliable choice for global brands looking to scale their recycling operations and enhance processing capacities.